Sulfuric acid (H₂SO₄) is one of the most widely used and essential industrial chemicals in the world. Known as the "king of chemicals," it is a highly corrosive, dense, and oily liquid with a wide range of applications. Sulfuric acid is a key component in the production of fertilizers, such as superphosphates and ammonium sulfate, and is also used in the manufacturing of chemicals, detergents, explosives, and dyes. Additionally, it plays a vital role in petroleum refining, metal processing, and battery production, particularly in lead-acid batteries. Due to its strong acidic properties, it is also employed in laboratory settings and wastewater treatment. Proper handling and storage are critical due to its hazardous nature.
Preparation Process: Sulfuric acid (H₂SO₄) is prepared industrially via the **Contact Process**: 1. **Sulfur Combustion**: Sulfur (S) is burned in air to produce sulfur dioxide (SO₂): \[ S + O_2 → SO_2 \] 2. **Catalytic Oxidation**: SO₂ is oxidized to sulfur trioxide (SO₃) using a vanadium(V) oxide (V₂O₅) catalyst at 450°C: \[ 2SO_2 + O_2 \xrightarrow{V_2O_5} 2SO_3 \] 3. **Absorption**: SO₃ is dissolved in concentrated H₂SO₴ to form oleum (H₂S₂O₇), then diluted with water: \[ SO_3 + H_2SO_4 → H_2S_2O_7 \] \[ H_2S_2O_7 + H_2O → 2H_2SO_4 \] The process ensures high purity and concentration (98%).
Usage Scenarios: Sulfuric acid is a highly versatile industrial chemical used in numerous applications. It serves as a key component in fertilizer production, particularly for phosphates and ammonium sulfate. In petroleum refining, it acts as a catalyst in alkylation processes to produce high-octane fuels. The chemical industry employs it in manufacturing detergents, synthetic resins, and dyes. It is crucial in metal processing for pickling and electroplating. Battery acid in lead-acid batteries consists of diluted sulfuric acid. Additionally, it is used in wastewater treatment, paper production, and as a laboratory reagent for pH adjustment and dehydration. Its strong oxidizing properties make it useful in explosives and chemical synthesis.